Online quality inspection
Introduction to online quality inspection:
● The online quality inspection system for automotive sheet metal stamping parts automatically retrieves the visual inspection formula according to the stamping workpiece model. Through advanced robot vision technology, it integrates deep learning algorithms and image processing technology to simulate the human visual system, and conducts all-round, high-precision inspection of stamped sheet metal parts, replacing personnel quality inspection, improving inspection reliability and stability, and effectively reducing the probability of defective products flowing out.
Introduction to online quality inspection:
● The online quality inspection system for automotive sheet metal stamping parts automatically retrieves the visual inspection formula according to the stamping workpiece model. Through advanced robot vision technology, it integrates deep learning algorithms and image processing technology to simulate the human visual system, and conducts all-round, high-precision inspection of stamped sheet metal parts, replacing personnel quality inspection, improving inspection reliability and stability, and effectively reducing the probability of defective products flowing out.
● Types of inspection defects: It can accurately identify a variety of common defects of molded sheet metal parts, such as concave and convex scratches, pressure scratches, deformation, cracking, wrinkling, multiple holes, few holes and other defects
● Inspection data management: It can automatically record monitoring data and generate detailed quality reports, providing strong data support for quality traceability and process optimization of the sound field process
| Project | quantity | Introduction |
| Discharging belt conveyor | 2 | A manual detection channel can be reserved between stepping and continuous modes |
| Packing robot | 4/6/8 | ABB, KUKA, FANUC for selection |
| Robot Track | 2 | |
| Second floor platform and safety protection | 1 | There are 4 storage locations on each side of the bottom floor. Each storage location can accommodate 1 large material frame or 2 small material frames. Each storage location is equipped with a fast rolling door. There are 4 rotating double-station ATC brackets on the upper level, and the ATC area is closed with a safety fence. |
| The platform area is available for storing the tool holder. | ||
| Visual guidance for picking up items | 1 | |
| Visual guidance for placing items | 8 | For non-precise positioning of material frames, 3D cameras can be used for visual guidance of placing parts |
● Types of inspection defects: It can accurately identify a variety of common defects of molded sheet metal parts, such as concave and convex scratches, pressure scratches, deformation, cracking, wrinkling, multiple holes, few holes and other defects
● Inspection data management: It can automatically record monitoring data and generate detailed quality reports, providing strong data support for quality traceability and process optimization of the sound field process
| Project | quantity | Introduction |
| Discharging belt conveyor | 2 | A manual detection channel can be reserved between stepping and continuous modes |
| Packing robot | 4/6/8 | ABB, KUKA, FANUC for selection |
| Robot Track | 2 | |
| Second floor platform and safety protection | 1 | There are 4 storage locations on each side of the bottom floor. Each storage location can accommodate 1 large material frame or 2 small material frames. Each storage location is equipped with a fast rolling door. There are 4 rotating double-station ATC brackets on the upper level, and the ATC area is closed with a safety fence. |
| The platform area is available for storing the tool holder. | ||
| Visual guidance for picking up items | 1 | |
| Visual guidance for placing items | 8 | For non-precise positioning of material frames, 3D cameras can be used for visual guidance of placing parts |
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